Solution Description
GG Series Stepped Precision Ball Screw (C3/C5)
Precision course and axial clearance
Precision quality of GG series stepped precision ball screw are primarily based on C3 and C5(JISB1192-3). According to accuracy grade, Axial play (Preload :C3) and .005mm or less(C5).
Material & Surface Hardness
GG sequence stepped precision ball screw of screw shaft screw material S55C (induction hardening), nut material SCM415H (carburizing and hardening), the surface hardness of the ball screw element is HRC58 or increased.
Application:
1. Health-related sector
2.Lithium battery market
3.Photo voltaic photovoltaic business
four. Semi conductor Sector
five. General business machinery
6. Machine device
7. Parking technique
eight. High-velocity rail and aviation transportation tools
9. 3C industry and so on
Shaft Stop Shape
The shaft conclude shape of the GG sequence stepped precision ball screw has been standardized.
Technological Drawing
Specification Record
Factory Thorough PROCESSING Photos
Large Good quality Handle Program
FAQ
1. Why decide on CZPT China?
Over the previous seventeen years, CZPT has constantly insisted that "products and solutions" begin from Japanese industry specifications,taking ZheJiang standards as the bottom line, actively make investments in the improvement of new transmission components and self-experiment and test. With the services tenet of "exceeding customer expectations", set up a "trusted" partnership.
2. What is your major merchandise ?
We are a foremost maker and distributor of linear motion parts in China. Especially miniature dimensions of Ball Screws and Linear Actuators and linear motion guideways. Our brand name "KGG" stands for " Know-how," " Great Good quality," and " Very good price" and our manufacturing unit is positioned in the most sophisticated city in China: ZheJiang with the greatest tools and refined technologies, fully rigid quality control program. Our goal is to supply world chief course linear motion components but with most realistic price tag in the globe.
3. How to Custom made-manufactured (OEM/ODM)?
If you have a item drawing or a sample, please deliver to us, and we can custom-created the as your needed. We will also provide our professional advices of the products to make the layout to be much more realized & increase the functionality.
4. When can I get the quotation?
We generally quote in 24 hours soon after we get your inquiry. If you are really urgent to get the price tag,make sure you phone us or notify us in your electronic mail so that we will regard your inquiry priority.
5. How can I get a sample to check out the good quality?
After affirmation of our quoted price tag, you can spot the sample purchase. The sample will be commenced right after you signal again our comprehensive technical file.
six. What's your payment terms?
Our payment conditions is 30% deposit,stability 70% prior to shipment.
Positive aspects of Ball Screws and How They Can Advantage Your Apps
When choosing a ball screw for your software, there are numerous elements to consider. This write-up will discuss substantial mechanical effectiveness, low friction, numerous restore choices, and application specifications. Picking the appropriate ball screw can assist you get the work accomplished speedily and successfully. To make your determination less difficult, consider the pursuing suggestions. Read on to learn about some of the advantages of ball screws and how they can advantage your programs. Here are some of the most typical types:
Large mechanical performance
The mechanical performance of ball screws can be measured utilizing the axial load take a look at. The axial load is equivalent to .5 x FPr / 2Fpr. The elastic deformations are measured as DL1 and DL2, respectively. Widespread engineering techniques function at ninety % reliability nevertheless, specific sectors call for larger reliability, which has a immediate effect on the dynamic load capability. The axial load take a look at is 1 of the most widely employed methods to establish the mechanical performance of ball screws.
In buy to attain large translation, ball screws must be developed with high stiffness and positioning precision. In addition, higher preloads improve the first driving torque and lead to much more friction and warmth. Other essential style requirements include minimal driving torque and diminished slip movement. This indicates that the substantial translation ability of ball screws should be well matched to the general software. The adhering to are some typical design standards for ball screws. You can pick the greatest variety of ball screw for your demands.
The high mechanical effectiveness of ball screw is accomplished by staying away from the frequent sag and pitch dilemma. The ball keep track of style assists to minimize the centrifugal power. The ball screw's diameter can be altered by altering the centre pitch of the nut on two ball tracks. The nut's axial load is also adjusted through the offset centre pitch. This method allows the customers to improve the mechanical effectiveness of ball screw by up to 40%.
When calculating the mechanical performance of ball screw, contemplate the application's setting, speed, and other variables. If the software needs precision and precision, then the ball screw is the appropriate choice. The engineering department of a ball screw company will meticulously overview the application elements and appear up with a style that meets the application's anticipations. Moreover, some companies even provide customized ball screws, which can be personalized to your specifications.
Lower friction
The functioning overall performance of a reduced-friction ball screw is characterized by its small friction. This screw has a composition that transmits forces by way of rolling steel balls. The torque is calculated by calculating the load and the direct screw's dimensions. This type of screw can be used for a assortment of various programs, including hydraulic systems. Go through on to understand far more about this variety of screw and how it can aid you build a far more dependable and durable automobile.
The critical velocity of a ball screw is larger than that of a guide screw, so this variety of screw can accommodate bigger masses and speeds. It also has a reduce friction coefficient, which reduces the amount of heat developed. High-good quality ball screws can face up to lengthier duty cycles than regular guide screws. Even so, in get to evaluate the two, you have to consider into account the duty cycle. Low-friction ball screws are more resilient than direct screws, and the duty cycle is only one particular of the aspects you must consider when deciding on them.
The ball bearings are the most prominent element of a lower-friction ball screw. Their principal function is to lessen the friction between the nut and the shaft. With no them, the friction would be as well higher. This function is attainable thanks to the ball bearing's groove profile. Two arcs intersect at the speak to points on the shaft and nut. Therefore, the ball bearing lowers friction in a way that is in essence non-existent with out the bearing.
The mechanical efficiency of a lower-friction ball screw is really higher. The standard ball screw is up to 90% effective, but some kinds can attain a larger performance. They are commonly utilised in equipment slides, presses, and linear actuators. The high performance of a low-friction ball screw tends to make it a fantastic option for many distinct purposes. This kind of screw is made of numerous major elements. The ball bearings provide the helical raceway for the ball assembly and threaded shaft is the screw part. The ball screw is comparatively more cumbersome than a typical leadscrew, but the general measurement is more compact than its lead counterpart.
Numerous restore alternatives
A ruined ball screw will generally exhibit obvious actual physical indicators, which includes sounds or vibration. Additionally, worn ball screws will need more horsepower and torque to run. They might also trigger guide precision problems. Thankfully, there are several repair possibilities for ball screws. You can get new ball screws to restore preload and reduce backlash. But there are some warning indications to seem out for very first. Keeping a shut eye on your ball screw's health can help you keep away from a costly substitute.
Search for a ball screw restore firm with a established keep track of report of servicing all sorts of ball screws. The provider need to supply a free of charge analysis and 3 types of support: reload, recondition, and substitute. Reload is the most straightforward alternative and entails cleaning and polishing the screw and ball nut. Reconditioning or replacement, on the other hand, calls for new components. Pick the one particular that gives the best price for your money.
EP offers an crisis service and outstanding support for your ball screws. Their British isles services involves delivery and intercontinental shipping. All ballscrew repairs are coated by a entire provider guarantee, and the organization is acknowledged for providing competitive pricing. If you do need to have a ball screw restore, look no additional. Get in touch with K+S these days to examine your specific demands. You are going to be glad you did. You may help save up to 70% above getting a new ball screw.
While ball screw restore is an effortless and inexpensive option, it might be necessary to have it changed far more frequently than the common. In addition to replacing worn ball screws, you may possibly need to have to think about a distinct variety of fix. This procedure involves grinding the ball nut and journal diameters again to their unique dimensions. Luckily, amount 4 is the most expensive but can restore a screw's lifespan. This is also the most in depth variety of repair obtainable for a ball screw.
Application needs
A ball screw is an productive answer for precision movement management in numerous programs, which includes automotive and aerospace. These screw-kind gadgets are extremely resistant to corrosion, and the alternating metal-ceramic architecture ensures intense trustworthiness and sturdiness. For the aerospace sector, a ball screw replaces the common hydraulic method, and the merchandise is used in wind turbine blade pitch and directional situation, photo voltaic panel movement, and gate handle in hydroelectric stations. Ball screws are also employed in motorised inspection tables, action photolithography devices, microscopic built-in circuits, and many other apps.
The most crucial requirements for a ball screw assembly are backlash and bearing help. Backlash is the volume of axial motion between the screw and nut, which qualified prospects to positioning problems. Despite the fact that this axial movement is small, it can be as little as 70um. If the preload is too big, a ball screw could undergo from too much warmth. Dependent on the application, the quantity of preload necessary can be altered to improve the all round performance of the device.
The decision of screw is decided by the load capacity. For case in point, plastic nuts are commonly utilised for light hundreds, while bronze nuts are employed for hundreds that weigh many thousand lbs. Guide screws are not especially dependable in circumstances in which load specifications are very high, and a ball screw will usually be a greater choice. The decrease friction of a ball screw makes it possible for it to stand up to higher duty cycles than a lead screw. When the load requirements exceed guide screws' capacity, a ball screw is the much better option.
A action photolithography machine is an additional case in point of an software in which ball screws play an essential position. This gadget assists companies make microscopic integrated circuits by harnessing the response of light-weight. A stepper is a vital piece of this machine, as it controls the positioning of light exposure on the silicon wafer. Higher precision is required for this application. Eventually, a ball screw will make the approach simpler. Its verified report for assembly instrumentation specifications is an outstanding illustration of its benefit in the laboratory.
Expense
The world-wide industry for ball screws is expanding at a regular rate, but what drives the growth? In the ball screw business, overall performance, price, and analytical predictability are the major issues of OEMs. This market research supplies in-depth evaluation of these industry dynamics. You'll find out how to greatest compete in the international industry for ball screws. Here are some tips to support you get started out:
Ensure you have a great grasp of the variations amongst guide and ball screws. The price of guide screws is dependent on their performance, and some of them can achieve C5 amount precision. Nonetheless, ball screws are far more tough and much more repeatable. Apart from, direct screws are unable to attain large precision due to the fact of their sliding movement, which gradually grinds away the precision. As a result, the cost of a ball screw is far more than compensated by the enhanced efficiency of OEMs.
To get the greatest price for ball screw, search for a manufacturer with a sturdy complex power. Most of these makers have sophisticated products and rigid good quality handle techniques. They attract inspiration from the specifications of the market place and have constantly enhanced their technological material to stay forward of the competition. If you are in Pune, seem for a company with this technology. It is not going to be tough to do organization with this sort of a provider. The firm will also offer you with speak to information, including their office handle and cellphone figures.
When picking between direct and ball screws, you need to recognize how they perform and why they're much more reliable. Ball screws are more durable than lead screws, which is a single of the main reasons for their reputation. Guide screws, on the other hand, are usually employed for vertical apps. Direct screws have a tendency to be less costly than ball screws, but they have a lot more limitations. When used correctly, nonetheless, they can increase the lifestyle and performance of machines. In common, they are corrosion-resistant and offer you wonderful design flexibility.
