A variety of Designs Higher Precision Linear Stage Ball Screw
TIAYO TMH Sequence
TMH6S linear module, 1 CZPT and 1 slider, with high precision, multi-phase repeat positioning, compact structure, robust versatility.
Greatest stroke: 800mm
Repeat accuracy: +-.01mm
Maximum pace: 1000mm/s
Long stoke with out decreasing velocity
Higher rigidity mainframe and go over: 1 piece extruded aluminum composition for best rigidity and weight ratio.
1. High precision +- .01mm
2. High rigidity linear guide: W42 X H9.5mm
three. Coupling: MIKIPULLEY 7X6.35mm
4. Ball screw guide: 2/5/10/twenty/ mm
five. Ball screw: C7 & 12mm
6. Highest speed: 166mm/s
7. Maximum payload: Horizontal 30KG,Vertical 15KG
8. Motor Situation: Motor constructed-in/Exposed/Lower facet/Right aspect/Still left side
It can be utilized in blend with single or multiple axes. It is effortless to match the needed workpieces in different industries and it turns into a simple and functional mechanical arm. It is mostly utilized in dustfree workshops or particular fields this sort of as electronics and medical gear, such as movie, Depreciation, IC printing, CCD on-line inspection, precise positioning detection of soldering automation equipment, laser plus(laser chopping/laser marking/laser engraving/laser drilling,and so forth.) precision assembly, precision device resources, semiconductor production tools, place detection, electronic creation gear , and 3D printing gear and other fields.
Customizable Primary Specifications:
one. Module Put in Style (eg. [ ]Horizontal or [ ]Vertical or [ ]Other)
two. Successful Stroke (eg. 1250 mm)
3. Pace Need (eg. five hundred mm/s)
four. Payload Prerequisite (eg. a hundred kg)
five. Precision Course (eg. ± .01 mm)
6. Workpiece Second (eg. 500 mm)
7. Functioning Surroundings (eg. [ ]Standard Environment or [ ]Dust-free of charge Room)
8. Installation Area Measurement (eg. [ ]Ok or [ ]Interference)
9. Servo Motor Brand and Model No. (eg. CZPT MHMD042G1U)
10. Software Subject (eg. Laser Reducing Equipment)
Our Manufacturing facility
Top quality management from material source and we take OEM services. if you want to customise item, make contact with us freely and send me your requirement. We will personalize for you.
1. Our products use high-high quality supplies and adopt mature processing approaches.
2. The merchandise of each and every collection are very wealthy. If you never see them on the webpage, remember to contact customer support.
three. Our merchandise gives 1 yr guarantee.
four. We can accept customized processing only if you give drawings.
5. Our quotation is ex-manufacturing facility unit cost. Freight demands to be borne by you. You should consult the freight.
six. Under typical situation, the merchandise will be shipped in twenty times.
7. Our organization always listens to your tips, if your views are favorable.
Our Company & Group
Tiayo is a China-dependent business specializing in the R&D, generation, marketing, venture consultancy of linear module in the automation market, which was proven since 2007. We are located in HangZhou metropolis, with convenient transportation obtain. Our solution collection consist of but not restricted to ball screw driven linear module,belt pushed linear module, linear motor, XY phase, XYZ stage and so on. All of them comply with global high quality expectations and are tremendously appreciated in a selection of diverse markets during the globe.
Tiayo aims to be linear transmission,pneumatic components & vacuum elements supplier,meanwile we are a linear module company. We hope to give a full resolution for automation sector to make powerful long term.
one. Why choose us?
a: With background over 10 years
b.Rigid Inspection ,and the very best high quality value with affordable cost bearings provided .
c.OEM support offered.
d. Shipping and delivery items from our factory warehouse , delivery time is short .
e. Right after sale provider at any time .
two. Need to I fret about the quality?
We import ISO9001 good quality administration procedures,with 3D tests equipments to make sure accuracy.We also cooperate with Japanese business building up a stringent high quality control system.All our modules had been a hundred% inspected just before leaving manufacturing unit.
3. How do I shell out?
My buddy, there are numerous approaches. T/T(we desire this one particular), Western Union, L/C, select your favorite one.
four. How's after-sale provider?
If, unfortunatly, you received defective goods, dont fret, speak to me freely. Feel us, it will be a pleased ending.We have a perfect after-sale program.
What You Need to have to Know About Ball Screws
A ball screw is a typical industrial element utilized in a variety of applications. Here's a simple overview of their features, normal programs, and attributes. You will also understand about their upkeep and fix alternatives. Discover far more about ball screws nowadays. We have acquired the answers you've been seeking for. Scroll down for a lot more details. And be confident to check out our blog for potential articles or blog posts! Until finally then, get pleasure from browsing! And happy screwing!
Ball screws are threaded shafts with a ball nut connected to them. These screws run similar to ball bearings in which hardened steel balls travel a channel. Ball screws are typically used in linear-motion programs simply because of their substantial effectiveness, load potential, and positioning accuracy. Even though these screws are similar in design and style to traditional direct screws, ball screws offer you some unique advantages. For instance, ball screws are often employed in machine instruments, stage photolithography equipment, and microscopic built-in circuits.
For illustration, the use of larger balls decreases backlash in ball screws by minimizing friction among the balls and the grooves. Ball screws can be preloaded using a spring or spacer between two ball nuts or a direct with a spherical offset. Nevertheless, this technique needs higher torque and can guide to extreme heat generation. It's crucial to take into account the size of preload ahead of employing a ball screw in a particular software.
Even though the ball screws are highly resilient, they are not with no their negatives. For instance, their metal-on-metallic mother nature tends to make them louder than direct screw nuts. For these reasons, suitable preloading is vital. Ball screws also have a extremely reduced friction coefficient. Ball screws are perfect for applications where backlash is of critical importance, these kinds of as wire bonding. A ball screw is the best remedy for a lot of programs that call for specific movement.
Although ball screws are employed in a wide assortment of purposes, they typically are uncovered to numerous kinds of contaminants. Dust, chips, and liquids can interfere with appropriate lubrication and shorten the lifespan of the ball screw assembly. In the long run, these contaminants can guide to catastrophic failure of the assembly. They are also vulnerable to abrasive put on and tear. To overcome this, it really is essential to lubricate your ball screws frequently.
The precision of a ball screw is a single of its principal attributes, so picking the proper quality is essential. A ball screw with a C5 accuracy grade is generally used in machining centers, whilst a C3 or even a C1 screw might be essential for picture processing or inspection tools. Ball screw hardness is also an important thought, as distinctions in the Ct and C grades will impact their accuracy. Ultimately, the larger the good quality of the ball, the longer its life expectancy.
Quite a few studies have been conducted to understand the mechanics of ball screw mechanisms. Cuttino et al. researched the nonlinear torque attributes of ball screws. Then, by calculating the distribution of masses in all balls, they analyzed the load on the screw shaft and the ball screw.
CZPT has a long time of expertise in the layout and creation of ball screws for industrial use. With near to fifty a long time of know-how, this company is able to reply to a very-intricate market and develop new options. Their ball screw ranges assortment from fundamental to high-precision. Additionally, they can offer committed options for distinct purposes, ensuring the optimum good quality beneath all situations. And they can meet up with distinct buyer wants and needs thanks to their extensive analysis and development.
A ball screw have to be appropriately mounted. Poor mounting outcomes in noise and vibration, accelerated dress in, and material failure. Also, put in auxiliary components should be checked for faults. And, considering that ball screw mechanisms are often multi-stage, there are different varieties of ball screw mechanisms. There are two basic kinds: inside and external recirculation programs. There are a lot of differences among the two varieties, but these two varieties have some basic similarities.
Ball screw servicing can be completed very easily if you know the signs of a deteriorating ball screw. Several indicators of deterioration can be detected during standard inspections: too much vibrations, discoloration, and misalignment of the screw. If the screw is accompanied by extreme noises, there could be a bent screw shaft or misaligned bearing housings. Extreme buildup can also cause clicking noises. If you discover abnormal noises from the screw, the return tube has probably been damaged or is broken. Other widespread signs include decline of positioning accuracy thanks to endplay in support bearings and excessive electricity intake.
One more indicator of a malfunctioning ball screw is sounds, but if you can recognize the dilemma ahead of it occurs, you can flush it. A proper flush can resolve any sound or increase the lifestyle of the ball screw assembly. In addition, flushing the assembly can also expose if the bearings are destroyed or galled. If the bearings are broken, you can exchange them with new types. You can also speak to a specialist to execute PM for ball screw assembly.
A ball screw manufacturer suggests periodic lubrication to improve uptime. In fact, ball screws are pre-lubricated at the manufacturing facility, but periodic interest to lubrication is a good idea. In addition, the lubrication reservoir need to be developed to minimize the reduction of lubricant. Ultimately, the wiper system must be developed to optimize use defense. It is critical to have a wiper method that is capable of sealing the nut and the screw shaft.
To decide on a firm for your ball screw maintenance, it is crucial to check their skills. The business need to have a lengthy-expression keep track of file in the servicing of various sorts of ball screws. Their client support ought to consist of totally free evaluation. In addition, the firm should supply a few services: reload, recondition, and alternative. Reload demands cleaning and polishing, reconditioning demands regrinding the ball nut, and substitute implies changing the screw with a new one particular. If you require a ball screw fix, it is greatest to speak to a professional.
A destroyed ball screw can shut down a producing line except if the part is repaired rapidly. Thankfully, there are a number of possibilities for repair, which includes rebuilding, reconditioning, and substitution. Reconditioning and alternative include remanufacturing the ball screw and ball nut, but both choices need new elements. Choosing the greatest option for your ball screw will count on how much damage it has suffered and the amount of funds it will value.
In most instances, ball screw repairs can be done on rolled and floor screw kinds. The procedure entails eutectic spraying and grinding the screw again to dimension. Between the 3 repair possibilities, level 4 restore is the most costly, but it can carry back again the lifespan of the screw. Dependent on the severity of hurt, AB Linear may possibly advise level 3 repair to repair damaged ball screws. The adhering to approach will restore the screw to great operating problem.
First, inspect the ball screw for indicators of hurt. If the ball screw is generating strange noises or vibrations, substitute any worn seals or wipers. Discoloration of the ball nut or lead can indicate an inadequate lubrication. Broken lube strains can also be the cause of a ball screw failure. Restoring these troubles is often a less expensive selection than acquiring new. By deciding on to restore the component as an alternative of changing it, you will be saving up to 70% of the cost of a substitute ball screw.
If you do knowledge troubles with your ball screw, the ideal alternative is to repair it. The cost of replacing a ball screw is prohibitively substantial, and it can be tough to locate a qualified repair business that specializes in repairing ball screws. A experienced business can fix the ball screw for a modest fee. No matter of the sort of screw, it really is often a excellent notion to look for certified support if it is experiencing any of these troubles.
Application in steering techniques
The standard ball screw device is lacking a system to lessen noise and vibration. Equally of these factors lead to reduced functionality and toughness of a automobile. The present creation overcomes these shortcomings. A ball screw device with a reduced noise and vibration coefficient raises the durability and overall performance of a motor vehicle. In addition, it is easier to install and get rid of than the standard edition. Outlined underneath are some positive aspects of ball screws in steering methods.
A ball screw is an important ingredient of an automobile's electricity steering program. This sort of steering system calls for a reasonably low amount of positional repeatability and precision. The screw is rotated by steering wheel movement and a ball nut engages with a Pitman arm. This arm is the primary linkage in between the electricity steering box and the heart website link. By virtue of its lower-price and substantial-efficiency abilities, ball screws are a fascinating selection in many diverse automotive steering systems.
A ball screw device can be used in any electric electrical power steering method. The shaft of the ball screw is threaded, and a ball nut is installed at its finish. The screw contains a damper to lessen noise and vibration. The ball screw is often coupled with a electrical power steering pump and electric motor to management the torque. In the existing invention, the ball screw system incorporates a damper. This damper can improve the durability of the ball screw device.
As a leader in the producing of ball screws, CZPT has been in the aerospace market for a long time. Its comprehensive expertise and specialised experience allows it to meet the varied wants of the steering method marketplace. Making use of this technologies, CZPT delivers a selection of answers for this complicated software. They can supply greater positioning accuracy, higher toughness and better management. So, if you are in want of a ball screw in your steering method, speak to CZPT right now!